Senior Mechanical Engineer

Bachelor’s degree in mechanical engineering or a related field. 7+ years of experience in design engineering of electrical distribution equipment, preferably within a transformer manufacturing environment. Proficiency in engineering design and analysis tools (e.g., CAD, FEA, simulation software, etc.) as well as productivity and ERP software. Proficiency in distribution transformer design, associated manufacturing processes, and application of relevant industry standards such as ANSI, ASTM, IEEE, and CSA. Strong understanding of transformer operating principles and sheet metal fabrication including tank design and thermal cooling. Understanding of electrical wiring and related systems. Strong project management skills. Strong written and verbal communication skills. Ability to work independently and in diverse teams.

Design, develop and review mechanical specifications for distribution transformers. Develop mechanical designs for distribution transformers including tank, core-coil frame assemblies, cooling systems, and lifting/handling features. Perform mechanical calculations such as structural strength for short circuit forces, thermal performance, and tolerance stack-ups. Verify bushing locations, terminal clearances and overall component and accessory layouts. Utilize engineering software for mechanical design, modeling and analysis. Prepare and review manufacturing drawings, bills of materials, and 3D CAD models. Participate in product development and improvement initiatives. Interpret and apply relevant industry standards (e.g., IEEE, ASTM and CSA). Participate in design reviews, technical discussions with customers, and root cause analysis of production or issues. Contribute to standardization of transformer designs and development of design tools, templates, and best practices. Stay updated on evolving industry standards. Support certification and testing requirements. Collaborate with manufacturing, test, and quality teams to resolve non-conformances, implement engineering changes, and validate design improvements. Provide technical support to manufacturing and assembly teams. Participate in process improvement initiatives.