Sr Manufacturing Engineering Consultant- Automotive Assembly Planning

New

Remote; Boston, MAPart-TimeSenior

Salary not disclosed

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Job Details

Experience: 10 or more years of experience

Requirements

10 or more years of experience in manufacturing or industrial engineering roles within automotive OEM or Tier 1 suppliers.
Proven experience planning and launching new or significantly modified production lines, especially final assembly.
Expertise in assembly sequence planning and operation breakdown.
Proficiency in tool and equipment selection for assembly operations, including torque tools, fixtures, and ergonomic assists.
Knowledge of torque specifications and fastening process design, including DC tools, tightening strategies, and traceability.
Competency in ergonomic risk assessment using methods such as REBA, RULA, or NIOSH.
Experience with MTM, MOST, or equivalent time study methods.
Strong written and verbal communication skills to explain complex manufacturing concepts to software engineers.

Responsibilities

Serve as the primary subject-matter expert on automotive assembly sequence planning, tooling, and production line setup.
Define and review product workflows and requirements for sequence planning, torque specs, tooling selection, ergonomic risks, and MTM or time study use.
Provide practical guidance on new or modified production lines, including station layout, work content, standardized work, and work instructions.
Define and review how assembly tools, fixtures, ergonomic aids, and error-proofing devices are represented and used in the software.
Write clear product specifications and user-facing documentation such as workflows, examples, and best-practice guides.
Validate that the product behavior and algorithms match real plant workflows and provide feedback from pilot use and customer discussions.

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