Principal R&D/Product Development Engineer - Thermal Simulation
PA, USFull-TimePrincipal
Salary141500 - 212200 USD per year
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Job Details
- Experience
- 10 years
- Required Skills
- PythonMatlab
Requirements
- BE/ B.Tech (Mechanical/Electrical)
- M Tech (Mechanical/Electrical) (preferred)
- 10 years of industry experience.
- Proficiency in FEA- ANSYS WORKBENCH, LS-DYNA, HYPERMESH, SIMUFACT, MOLDEX3D, OPTISLANG, ICEPAK MAXWELL, Ansys HFSS.
- Proficiency in System simulations such as MATLAB & SIMULINK.
- Proficiency in CAD tools- PTC Creo, Space Claim.
- Proficiency in Programming language - Python, Microsoft VB-script, Power IB.
- In-depth knowledge of mechanical design, conductive and convective heat transfer, and fluid flow mechanics.
- Experience with DOE (Design of Experiments) and optimization techniques.
- Expertise in Ansys Workbench.
- Experience with connector products (Plastic and Sheet Metal parts).
- Knowledge of material science (Metals, Resins & hyper elastic material) and implementation for simulation.
- Correlation of Test and simulation data/results.
- Expertise in CAE tools, Optimization techniques, and testing methods.
- Implementing LEAN / 6 Sigma / Kaizen techniques to live projects.
Responsibilities
- Executes complex simulations to optimize design and manufacturing.
- Develops complex Multiphysics simulation methods.
- Leads the development and implementation of complex Thermal simulation models to optimize manufacturing, designs, or processes.
- Perform calculation & simulation on temperature distribution over the system.
- Conducted thermo-mechanical and structural simulations to support design optimization, material selection, and validation from concept to production.
- Collaborate with the designer, manufacturing, and testing teams to correlate FEA results with physical testing.
- Directing cross-functional teams to address and resolve intricate design and manufacturing issues.
- Analyzing complex simulation results to identify areas for improvement and driving design or process changes.
- Ensuring the maintenance and updating of simulation models to achieve optimal accuracy and relevance.
- Validate concept designs using simulation techniques and determine design robustness, critical to function requirements.
- Deploy FEA Techniques – implicit and explicit approach, using Software tools like Ansys Work Bench, LSDyna, Hypermesh, Simufact, Digimat etc.
- Translate the actual problem to a Finite Element Analysis (FEA) model, interpret analysis results, and select the best solution, which includes linear & non-linear analysis under different physics.
- Monitor and evaluate simulation software capabilities and industry trends.
- Collaborate with design & validation teams to enhance the design optimization.
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